B-00BUILD LOG

Development notes

A documented timeline of the LETO 1 mechanical, electronics, and prototyping work recorded from October 2025 through June 2026.

Contact sheet of Discord development screenshots showing LETO 1 CAD, prototypes, electronics schematics, and PCB work
Selected Discord development archive, October 2025–June 2026. Open the image to view it larger.
Oct 13 – Nov 5, 2025
Mechanical
Documented update

Hand CAD foundations

The development archive began with reference research and early Fusion 360 work. The hand skeleton, palm geometry, and finger structure were refined before moving toward a printable first-generation design.

Nov 8, 2025
Prototyping
Documented update

First rapid prototype

The first-generation hand moved from CAD into rapid prototyping. Printing the model created a physical baseline for checking proportions, clearances, joint movement, and the practical assembly of the mechanism.

Feb 14, 2026
Testing
Documented update

Joint testing exposed design limits

Real-world flexion tests revealed knuckle hyperextension and excess fingertip extension. The discussion focused on adding a mechanical stop and revising tendon leverage so the fingers could close reliably without binding.

Feb 20 – 21, 2026
Electronics
Documented update

EMG signal and power planning

Initial electronics work documented an EMG signal-amplifier path and an updated ESP32 power supply. These schematics established the sensing and control foundation for later motor-driver and PCB integration.

Mar 5 – Apr 30, 2026
Mechanical
Documented update

Mechanical architecture redesign

The hand was reworked around a lighter linkage structure with routed tendons, revised finger geometry, and a more developed wrist interface. Successive renders show the mechanism becoming more compact and serviceable.

May 7 – 9, 2026
Actuation
Documented update

Motor and gearbox packaging

Motor dimensions and torque requirements were reviewed against the available wrist volume. The packaging plan returned to planetary gearboxes for higher torque and reliability, accepting a tighter battery-space constraint.

May 12 – Jun 13, 2026
Prototype
Documented update

Tendon-control module iteration

Physical testing led to a redesigned Tendon Control Module with PTFE inserts and improved cable retention. The archive then shows the mechanism integrated into a complete hand prototype with routed tendons and electronics wiring.

May 14 – Jun 11, 2026
PCB Design
Documented update

Integrated electronics architecture

The EMG front end, power management, ESP32, and five motor-driver channels were consolidated into a circular board concept. The schematic and layout progressed toward a finalized fabrication-ready design.

Jun 12 – 28, 2026
Fabrication
Documented update

Board ordering and review

The completed board design was prepared for fabrication, followed by a manual PCB review report. This marked the transition from circuit planning into hardware production and final pre-fabrication checks.

LETO 1 is presented as an engineering concept and is not a certified medical device or commercially available prosthesis.